The Objective
Modernize the CTL line to achieve high-speed cutting, accurate length control, and smooth material handling
The Challenge
Eliminating manual inaccuracies and material wastage while providing a user-friendly interface for complex industrial operations
Earthnetic’s Role
Managed the complete automation lifecycle, including control system design, panel integration, PLC programming, servo tuning, and on-site commissioning
The Technical Architecture
- Control System: Powered by the Mitsubishi FX5 PLC for optimized control logic and system reliability
- Motion & Drive: High-precision length control using Mitsubishi MR-J4 Servo Drives and high-performance VFDs
- Interface & Software: Custom-developed HMI and software featuring real-time monitoring and recipe-based settings
Key Performance Results
- Cutting Accuracy: Achieved high-precision cutting through advanced servo-based length control
- Increased Throughput: Enhanced production speed via smooth, synchronized motion control
- Waste Optimization: Significant reduction in material wastage due to superior cut accuracy
- Operational Efficiency: Intuitive HMI improved operator efficiency and enabled fast fault detection to reduce downtime
- Future-Ready Flexibility: Implementation of recipe-based settings allows for easy expansion and parameter modifications
Project Gallery
Since 2015, Earthnetic Enterprises Pvt Ltd has been a driving force in India’s industrial landscape, delivering high-performance automation and engineering solutions. We specialize in bridging the gap between complex operational challenges and smart, scalable technology.
Our expertise spans from concept to commissioning, providing end-to-end integration of PLCs, Robotics, and SCADA systems. We pride ourselves on being more than just a vendor; we are a dedicated engineering partner. By combining global technology from leaders with our team’s deep technical mastery, we empower manufacturers to achieve peak efficiency and sustainable growth. Read more